Notes
Slide Show
Outline
1
IMPLEMENTATION OF THE PERFORMANCE TESTING PROGRAM UNDER NELAC –
The SPEX CertiPrep Solution
  • Dr. Ralph H. Obenauf
  • Vanaja Sivakumar
  • SPEX CertiPrep
  • 203 Norcross Ave, Metuchen, NJ 08840
2
History of PE/PT Programs

  • Under CWA, SDWA EPA Supplied PT’s
  • 1994:  USEPA Ends PT Program
  • 1995: NELAC Forms PT Committee to Fill Void
  • 1996:  EPA Announced PT Privatization
  • 1998:  NIST/NVLAP As  PTOB/PTPA
  • 1999:  NVLAP Approves First Set Of  PT Providers
3
GOALS OF THE  PROGRAM
  • Continue Monitoring Compliance of Labs Under CW ACT, SDW ACT, etc.
  • Assure Data Quality Required by Environmental and Regulatory Programs
  • Keep  USEPA Data Base Updated
  • Improve Performance of Labs Over Time


4
THE NEW NELAC PROGRAM
  • USEPA, NELAC, Individual States Have Authority to Set Standards
    • Organize PT Program by PT FOT
    • Start with  WP and WS Programs  Mirroring  Historical Studies
    • Expand Analytes and Matrices Over Time
    • Set Concentration Ranges, Develop Regression Equations
5
IMPLEMENTATION OF NELAC PROGRAM BY SPEX CERTIPREP

    • Manufactured and distributed CRMs for Over 45 Years
    • USEPA CRADA Partner for QC Samples Beginning in 1991
    • Supplied QC Samples (Mirror PT Samples) for 10 Years
6
IMPLEMENTATION OF NELAC PROGRAM BY SPEX CERTIPREP
    • Well Defined, ISO 9001 Quality System Accredited by UL Since 1994
    • Leader in Traceability  and Certification
    • Technically Qualified, Skilled Personnel
    • World-Wide Distribution System
7
APPROVAL  PROCESS:
  • Components of Accreditation:
  •    (NELAC Criteria)
  • 1. Qualifications
  • 2. Quality System
  • 3. On-Site  Assessments By PTOB
  • 4.  Proficiency Testing Samples
  • 5. On-Going Quality Assurance/Quality  Control
8
QUALITY SYSTEMS FOR PT PROVIDERS

  • ISO Standard 17025 (Test and Cal. Labs)
  • ISO 9001
  • ISO Guide 34 (Production of Raw Materials)
  • ISO Guide 43 (Proficiency Testing)
  • NELAC Documents
  • NIST Handbook 150-19 (Req.  for PT’s)
  • NIST Handbook 150 (Req. For Cal. Labs)
9
ASSESSMENT CRITERIA
ISO GUIDE 17025/9001
      • Quality Policy and Objectives
      • Management Commitment and Responsibilities
      • Quality System
      • Contract Review
      • Design Control
      • Document Control
      • Purchasing
      • Subcontracting
      • Product Identification and Traceability
10
ASSESSEMENT CRITERIA  ISO 17025/9001
    • Process Control
    • Inspection and Testing
    • Calibration
    • Control of Nonconforming Products
    •  Corrective and Preventive Action
11
ASSESSMENT CRITERIA ISO 17025/9001

    • Handling Storage & Shipping
    • Quality Records
    • Internal Quality Audits
    • Training
    • Statistical Techniques
12
ASSESSEMENT CRITERIA NIST
  • Handbook  150-19
    • Accuracy of Value Assignment
    • Homogeneity
    • Stability
    • Traceability to SRM’s
    • Equal Challenge
  • USEPA Criteria
    • Sample Design (Analytes/Concentrations)
    • Use of Regression Equations & Evaluation
13
ASSESSMENT CRITERIA  NELAC CHAPTER 2 (PT)
        • APPENDIX A – Provider Qualifications
        • APPENDIX B – Sample Specs, WS/WP
        • APPENDIX C – Scoring Criteria,  WS/WP
        • APPENDIX D – PTOB/PTPA
        • APPENDIX E – Microbiology
        • APPENDIX F – WET (Effluent Tox)
        • APPENDIX G – Radiochemistry
        • APPENDIX H - Air
14
NELAC IMPLEMENTATION

  • PT Testing, Direst and Indirect
  • ON-SITE Assessment by  NVLAP
  • Quality  Assurance Activities
15
DESIGN OF PT STUDES
  • Drinking Water (WS Studies)
      • Historical
      • Extended  NELAC Analytes from  NELAC Field of Testing
      • Waste Water ( WP Studies)
      • Historical
      • Extended  NELAC Analytes
      • DMRQA Federal Studies
16
SAMPLE DESIGN
  • Follow  EPA (NERL Ci0045) Criteria
  • Provide Labs Equal Challenge
  • Use Random Numbers to Select Concentrations within Range
  • Follow Historical Design Guidelines
    • Basis for Separation of Analytes
    • Stability
    • Regression Equations from Historical Data
    • Rules for Number of Analytes Required to be Presented
17
MANUFACTURE
  • Obtain Raw Materials
  • Analyze for Impurities
  • Analyte Content
  • Batch Plan
  • Weigh Components
  • Dissolve and Dilute
  • Seal in  Pre-cleaned Ampoules
  • Autoclave as Required
18
 BATCH PLAN SHEET
19
ASSIGNED VALUE
  • Must Meet Specifications:
    • NIST 150-19
    • NELAC Chspter 2 and  Appendices
    • State Specific Documents
  • Verify Assigned Value:
    • Agreement with Gravimetric Value
    • Associated Uncertainty
    • Traceable to  NIST SRM
  • Homogeneity
20
ASSIGNED VALUE
NIST CRITERIA FOR ACCEPTANCCE
  • Published in NIST Handbook 150-19
  • Criteria #1:
    • Provider’s QC Analytical Mean Shall be Within the Prepared (Target) Value +/- 1/3 the Acceptance Limits as calculated for the Labs Under Test
    • Discard Batch if Outside Limits
21
ASSIGNED VALUE
(NIST CRITERIA Cont.)
  • Example
  • Assigned  Value For Be = 80 ppb
  • Verification Analysis Value of Nine Random Ampoules  from Beginning, Middle and End of Run:
    • 79.1, 79.3, 79.8, 79.4, 79.6, 79.3, 79.5, 79.4, 79.6
    • AVERAGE = 79.4 PPB;  SD = 0.207
    • SD (From EPA Reg. Equ.) = 3.96
    • Accept. Limit = 3x3.96 = 11.88
    • Provider Accept Range  = 80 +/-3.96 = 76.0 – 84.0
    • Mean Recovery = 78.66
    • Lab Acceptance  Range = 78.66 +/-11.87
22
ASSIGNED VALUE
(NIST CRITERIA Cont.)
  • Criteria #2
  • Method Repeatability (Expressed as a SD) Shall be Less than 1/6 of Lab Acceptance Limits of the Lab Under Test
  • Discard Batch if Outside Limits
23
Assigned Value
(NIST CRITERIA Cont.)
  • Example
  • USEPA Regression Equ. SD = 3.96
  • Verification Anal. SD < 1/6 of Acceptance Limit = 3*3.96/6 = 1.98
  • For Be Example: Method Repeatability (SD) = 0.212
  • 0.212 < 1.98
24
ASSIGNED VALUE
NELAC CRITERIA
  • Criteria #1
  • Relative SD of Verification Analysis (Measured SD) Shall Be Less Than 50% of the Relative SD (from EPA Regression Equations) Predicted by the Assigned Value
25
ASSIGNED VALUE
(NELAC CRITERIA CONT.)

  • Criteria #2
  • Mean of the Verification Analysis Shall be Within the True Value +/- 1.5SD as Calculated from the EPA Regression Equations
26
EVALUATION
  • Mean Recovery
    • Estimated Mean Recovery
    •                X = aT + b
      • Where:   a & b Are Constants
      •                     T = Assigned Value
      • Estimated SD:
      •             S = cT + d
      • Where: c & d Are Constants
27
ACCEPTANCE LIMITS
  • Water Pollution (WP) Studies


  •        Acceptance Limits (For Labs):
  •              Estimated Mean Recovery  +/- 3SD
  •        Warning Limits (Check For Error):
  •              Estimated Mean Recovery
  •                           >+/- 2SD
28
ACCEPTANCE LIMITS
  • Drinking Water Studies (WS)


  •       Acceptance Limits::
  •                     Estimated Mean Recovery
  •                     +/- 2 Standard Deviations


29
FILES TO EPA/NIST
  • At Start of Study Send File in ASCII


  • INI, WPCHEM, 200392-0, P0100, 0036, 6-20DEM-PT, 27, Milligrams/L, 15.0, 37.3, 18.7, 33.6
  •     INI, Study Type, Provider #, Target Value, Units, Acceptance Limits, Warning Limits
  • Uncertainty Associated With Assigned Value
30
UNCERTAINTY
  • Associated With Preparation
    • Purity Of Raw Material
    • Weighing
    • Make Up To Volume
31
UNCERTAINTY
EXAMPLE CALCULATION
  • Uncertainty For Minerals
    • Minerals Contain:
      • CALCIUM CHLORIDE
      • MAGNESIUM CHLORIDE
      • SODIUM FLUORIDE
      • POTASSIUM SULFATE
      • SODIUM BICARBONATE
32
UNCERTAINTY
 (MINERALS CALC. CONT.)
  • Steps Involved:
    • Weighing CaCl, MgCl, NaF,
    •            KSO4, NaHCO3
    • Dilution to Volume
    • Taking Test Aliquot
  • Uncertainty Factor For Mg:
  • Umg(combined) =  [S{Ui/(Vi)}2]1/2
33
FINAL FILES TO EPA/NIST
  • After Close of Study
  • Final (Provider) Assigned Values
    • Assigned Values for Some Analytes (EG TRESCL, FRESCL, Conductance, TDS) Are Study Averages
    • Study Summary (# Labs, # Pass/Fail)
    • Study Data Files (Raw Data From All Labs)
34
REPORTS
  • Sent To:
  • Participants
  • Agencies As Requested By The Laboratories
35
STUDY TIMETABLE
  • Day 1:  Start of Study
  • Day 45:  Close of Study
  •      (All Data Must be Submitted)
  • Day 49-55:  Acceptance Limits Released (Optional)
  • Day 66:  Last Day For Provider to Submit Reports To:
    • NIST/EPA
    • STATE AGENCIES
    • PARTICIPANTS
36
HELPFUL HINTS
  • Verify Your Analytical Method Produces DL’s Lower than the Lowest Concentration (Range) on the Instruction Sheet.
  • Observe Clean Lab Procedures and Techniques
  • Use Appropriate QC Samples
  • Read the Instructions EVERY TIME You Analyze PT Samples
37
HELPFUL HINTS
  • Carry Blanks Through All Procedures
  • Report Your Lab ID As:
  •     Your State Abbreviation Followed by
  •     Your Five Digit Numerical Code:
    • eg: NJ00123
  • Report Method Descriptions Using the Standardized Format:
    • Identification of the Origin of the Method, eg. EPA, ASTM, SM, etc.
    • Followed by the Method Number
    • EX: SM 4500-NH3B
38
New Method NELAC Codes
  • Listed on NELAC Web Site
  •           Standardized Method  Code Format
  • Eight digits long
  • Digits 1,2: Source code: EPA 10, SM 20…
  • Digits 3,4,5,6,7: Heart of Code
  • Digit 8:  Units Check Sum
39
HELPFUL HINTS
  • Never Use “>”
  • Be Careful Reporting “Not Detected”
  •          Use < sign in front of DL
  •  Do not use Alpha’s (ND,BDL)
  •          These Score As Not Evaluated
  • Be careful when using <
  •          Implies Reported Value of Zero
  • Report Results to Three Significant Figures
40
HELPFUL HINTS
  • Make Up/Use Only Fresh Ref. Materials
  • Use Only Approved Methods
  • Confirm That Your Reported Values Lie Within the Range on the Instruction Sheet
  • Conduct an Independent Review of All Data